Bonnell Aluminum Division Headquarters at 25 Bonnell Street, Newnan, Georgia
Extrusion runout table at Bonnell Aluminum's Carthage, TN facility

Carthage, Tennessee Plant

Bonnell Aluminum
Highway 53
P.O. Box 279
Carthage, TN 37030
Tel: 615-683-8291

  • 361,000 square feet (8.2 acres under roof)
  • Cast house - 6”, 7”, 8”, 10”, 12”, 14” diameter billet
  • Extrusion presses (5) - 1,650 - 5,500 ton rating:
    6”, 7”, 8”, 10”, 12”, 14” containers
  • Wet paint
    • 24’ 2” maximum length vertical electrostatic meets or exceeds AAMA 2603, 2604, 2605 specifications - polyester & PVDF
  • Anodizing
    • 35’ maximum length anodize and hardcoat
    • Anodize film thickness - .15 - .80 mils
    • Architectural hardcoat film thickness - .70 - 1.20 mils
    • Automated process controls
  • Thermal barrier
    • Fill & debridge, thermal bar
  • Precision cutting
  • ISO 9001 : 2008 Registered 684 KB
  • ISO 14001 : 2004 Registered 785 KB
Casting operation at Bonnell Aluminum's Newnan, GA facility

Newnan, Georgia Plant

Bonnell Aluminum
25 Bonnell Street
P.O. Box 428
Newnan, GA 30263
Tel: 770-253-2020

  • 500,000 square feet (11.9 acres under roof)
  • Cast house - 6", 7", 8", 9" diameter billet
  • Extrusion presses (4) - 1,550–2,750 ton rating;
    6", 7", 8", 9" containers
  • Wet paint
    • 24' maximum length vertical electrostatic
    • Meets or exceeds AAMA 2603 specifications
  • Acid Etch Anodizing
    • 26' maximum length anodize and hardcoat
    • 24' maximum length for Brite Dip
    • Anodize film thickness - .15–.80 mils
    • Architectural hardcoat film thickness - .70–1.20 mils
    • AAMA 611 compliant
  • Buffing
    • 24' maximum length
    • 9’6” minimum length
  • Fabrication
  • ISO 9001 : 2008 Registered 684 KB
Extrusion operation table at Bonnell Aluminum's Newnan, GA Automotive facility

Newnan, Georgia Automotive

Bonnell Aluminum
25 Bonnell Street
P.O. Box 428
Newnan, GA 30263
Tel: 770-253-2020

  • Automotive focussed capacity
  • 50,000 square feet (1.1 acres under roof)
  • Extrusion presses (1) - 3,600 ton rating:
    9" container
  • Precision recut saws
  • ISO/TS 16949 : 2009 Registered 698 KB
Extrusion from Futura Clearfield Utah facility

Clearfield, Utah Plant

Futura Industries, Division of Bonnell Aluminum
Building H-11 Freeport Center
P.O. Box 160350
Clearfield, UT, 84016
Tel: 800-824-2049

  • Plant 1: 132,000 square feet
  • Plant 2: 225,000 square feet
  • Warehouse: 110,000 square feet
  • 2 Presses: 1850 ton rating (7” container), 3637 ton rating (9/10” containers)
  • Anodizing
  • Buffing, brushing
  • Fabrication
    • Machining
    • Bending
    • Welding
  • Assembly
  • Special Packaging
  • Engineering and design
  • ISO 9001: 2015 Registered 1064 KB
Anodizing operation at AACOA, Division of Bonnell Aluminum's Elkhart, IN facility

Elkhart, Indiana Plant

AACOA Division of Bonnell Aluminum
Division Offices & Anodizing Facility
2551 County Road 10
Elkhart, IN 46514
Tel: 574-262-4685

  • 117,000 square feet (2.8 acres under roof)
  • Anodizing facility only
  • Clear sulfuric (AA-M10C22-A212, A31, A41), two-step
    electrolytic (AA-M10C22A44) for champagne, bronze
    and black
  • 30 foot tanks capable of handling parts up to about 28 feet
  • Up and down racking available for parts up to 78" long
  • Custom racking
  • Custom packaging
  • ISO 9001 : 2008 Registered 249 KB
CNC machining operation at AACOA, Division of Bonnell Aluminum's Niles, MI facility

Niles, Michigan Plant

AACOA Division of Bonnell Aluminum
Extrusion, Fabrication & Assembly Facility
2005 Mayflower Road
Niles, MI 49120
Tel: 269-697-6063

  • 157,000 square feet (3.7 acres under roof)
  • Extrusion presses (2) - 2,500 ton rating;
    8" containers
  • Fabrication
    • CNC machining
    • Precision cut-to-length (including miter cutting)
    • Mechanical end deburring
    • Piercing
    • Stamping
    • Press bending
    • Drilling and tapping
    • MIG welding
  • Assembly and custom packaging
  • ISO 9001 : 2008 Registered 249 KB